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Popular for electrics industry or light items which stored in boxes.
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The Basic Information needed from clients: Carton/Pin Dimension/Weight.
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Height: 2m is popular, unless operated with forklifts.
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Plastic rollers and galvanized or stainless steel rails.
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FIFO, first in first out
What Is Carton Flow Racking Systems?
Carton flow racking systems are a type of storage system designed for storing and organizing small items such as cartons, boxes, and totes. They are also known as gravity flow racks or gravity flow shelving systems. Carton flow racking systems use gravity and inclined shelves or rollers to move products along the picking face of the rack for efficient and easy order picking.
In carton flow racking systems, products are loaded onto the back of the rack, and they are then moved to the front of the rack by gravity. The products are held in place by tracks and rollers that create a gentle slope, allowing them to move forward as new products are loaded onto the back of the rack. This creates a first-in, first-out (FIFO) picking system, which ensures that products are picked in the order they were received, reducing the risk of expired or spoiled products.
Carton flow racking systems are often used in warehouses and distribution centers for storing small, high-volume items that require frequent picking. They are especially useful for applications such as order picking, assembly, and kitting. They can also be integrated with conveyors, automated storage and retrieval systems (AS/RS), and other warehouse automation technologies for maximum efficiency and productivity.
Carton flow racking systems offer several benefits, including improved organization and visibility of inventory, reduced labor costs, increased picking accuracy, and faster order fulfillment. They are also versatile and can be customized to meet the specific needs of the warehouse or distribution center.
Benefits Of Carton Flow Racking Systems
Carton flow racking systems are a popular storage solution for small items such as cartons, boxes, and totes. Here are some of the key benefits of carton flow racking systems:
- Increased Productivity: Carton flow racking systems use gravity to move products to the front of the rack, making it easier and faster for workers to pick products. This can increase productivity and reduce labor costs.
- Efficient Use of Space: Carton flow racking systems can help warehouses maximize their storage capacity by making efficient use of vertical space. They can also help reduce the need for floor space by providing more storage density.
- FIFO Inventory Management: Carton flow racking systems use a first-in, first-out (FIFO) inventory management system, which ensures that products are picked in the order they were received. This reduces the risk of expired or spoiled products and ensures product freshness.
- Improved Order Accuracy: Carton flow racking systems can help improve order accuracy by making it easier to locate and pick products. This can help reduce errors and improve customer satisfaction.
- Reduced Damage: Carton flow racking systems are designed to protect products from damage during storage and picking. The tracks and rollers help products move smoothly and prevent them from getting stuck or damaged.
- Versatility: Carton flow racking systems can be customized to fit a variety of products, including boxes, totes, and cartons of different sizes and weights. They can also be integrated with other warehouse automation technologies such as conveyors and AS/RS systems.
- Easy to Install and Maintain: Carton flow racking systems are easy to install and maintain, requiring minimal upkeep and repair.
Overall, carton flow racking systems offer an efficient and cost-effective storage solution for small items, improving productivity, organization, and order accuracy while reducing damage and waste.
Features Of Carton Flow Racking Systems
Carton flow racking systems are designed to improve the efficiency of storage and order picking for small items such as cartons, boxes, and totes. Here are some of the key features of carton flow racking systems:
- Gravity Flow Design: Carton flow racking systems use a gravity flow design to move products from the back of the rack to the front. This eliminates the need for workers to reach and stretch to pick products, reducing the risk of injury and increasing efficiency.
- Inclined Shelves or Rollers: Carton flow racking systems typically use inclined shelves or rollers to create a gentle slope that allows products to move forward as new products are loaded onto the back of the rack. The shelves or rollers are designed to hold the products securely in place while allowing them to move easily along the picking face.
- FIFO Inventory Management: Carton flow racking systems use a first-in, first-out (FIFO) inventory management system, which ensures that products are picked in the order they were received. This reduces the risk of expired or spoiled products and ensures product freshness.
- Customizable: Carton flow racking systems can be customized to fit a variety of products, including boxes, totes, and cartons of different sizes and weights. The shelves or rollers can be adjusted to fit the specific dimensions of the products being stored.
- High Density Storage: Carton flow racking systems provide high density storage by making efficient use of vertical space. They can also be designed to fit a variety of aisle widths, allowing for maximum use of floor space.
- Easy to Install and Maintain: Carton flow racking systems are easy to install and maintain, requiring minimal upkeep and repair.
- Compatible with Automation: Carton flow racking systems can be integrated with other warehouse automation technologies such as conveyors and automated storage and retrieval systems (AS/RS), further increasing efficiency and productivity.
Overall, carton flow racking systems are designed to improve order picking efficiency and reduce the risk of injury and product damage. They are customizable, high density, easy to install and maintain, and compatible with other warehouse automation technologies.
